Interlocked Armouring Machine for High-Performance Cable Manufacturing

In modern cable production, the Interlocked Armouring Machine plays a vital role in delivering durability and safety. The LINT TOP Concentric Interlock Armouring Machine applies a strong, interlocked metal sheath around cable cores through precise, continuous winding. This process significantly improves mechanical strength, crush resistance, and tensile performance, ensuring long service life even in harsh environments.

Designed for applications such as power transmission, mining, offshore projects, and industrial automation, the machine combines high-speed operation with intelligent control. Its advanced precision control system guarantees uniform interlocking, while the user-friendly interface allows easy adjustment of pitch, tension, and speed, making it a flexible and efficient solution for manufacturers.

Brass Wire Intermediate Wire Drawing Machine: Ensuring Precision and Quality in Wire Production

In the world of wire manufacturing, achieving high precision and maintaining consistent quality are essential for producing top-notch products. The Brass Wire Intermediate Wire Drawing Machine by LINT TOP is expertly engineered to meet these demands, offering a robust solution for multi-pass intermediate drawing processes. This machine plays a crucial role in reducing the diameter of wire rods step-by-step, ensuring that the final product adheres to tight dimensional tolerances while maintaining excellent surface finish and consistent mechanical properties.

One of the standout features of this equipment is its stable process. Designed to operate smoothly, the machine ensures reliable tension control, which is critical for continuous, long-duration production. This stability not only enhances production efficiency but also contributes to a higher product yield, making it a cost-effective solution for manufacturers.

Another key advantage of the LINT TOP Brass Wire Intermediate Wire Drawing Machine is its ability to improve the dimensional consistency of the wire. This results in semi-finished products that are perfect for further processing in downstream stages. Additionally, the machine is highly flexible, allowing it to be configured to meet specific production needs. Whether you're processing a variety of wire types or working with different production volumes, this equipment adapts seamlessly to your requirements, making it an essential tool for any wire manufacturer focused on quality and precision.

In summary, the LINT TOP Brass Wire Intermediate Wire Drawing Machine offers exceptional performance, enhancing both the quality and yield of wire products while supporting versatile, high-efficiency production.

Multiwire Drawing Machine for Efficient and Consistent Conductor Production

In wire and cable manufacturing, conductor quality and production efficiency directly affect the final performance and cost of cable products. The Multiwire Drawing Machine represents an advanced solution that improves both aspects by drawing multiple copper wires of the same diameter at the same time. Unlike traditional single-wire drawing machines, this approach ensures uniform processing conditions for each wire, resulting in consistent mechanical and electrical properties.

A key advantage of the Multiwire Drawing Machine is its ability to perform online annealing after drawing. This “continuous drawing and continuous annealing” process improves conductivity and softness, making the wires especially suitable for subsequent stranding operations. Because multiple wires are produced simultaneously, overall production efficiency increases significantly, effectively replacing several single-head drawing machines.

From an operational perspective, the machine uses high-precision helical gear transmission combined with strong spray-type lubrication and cooling. An independently driven gear pump ensures reliable lubrication with pressure protection and automatic shutdown in case of failure. This design provides stable operation, reduced equipment wear, and consistent wire quality, making the multiwire drawing machine a cost-effective and reliable choice for modern cable production lines.

Drum Twister for High-Efficiency Power Cable Stranding

In modern power cable manufacturing, the Drum Twister is a key piece of equipment for stranding large-length and large-cross-section cables, including Milliken conductors. Compared with conventional stranding machines, drum twisters offer much higher production efficiency, with operating speeds generally exceeding 30 m/min. The large take-up drum, which can reach up to 4000 mm in diameter, allows longer continuous production and significantly expands the application range.

The Drum Twister supports both back-twist and non-back-twist processes. Pay-off bobbins can rotate synchronously with the take-up frame or remain stationary, while the take-up drum completes twisting and winding at the same time. This makes it suitable not only for conductor stranding, but also for steel wire or steel tape armoring, as well as copper wire or copper tape shielding. Multiple cable structures such as 3-core, 4-core, 5-core, “4+1”, and “3+2” can be produced on the same platform.

With sub-motor drive technology, high-precision components, and PLC control with a touch screen interface, the equipment ensures stable high-speed operation and easy parameter adjustment. Optional wrapping, armoring, and filling devices further enhance process flexibility, making the drum twister a reliable solution for high-capacity power cable production.

RBD Machine with Individual Drivers for High-Quality Wire Drawing

In modern cable manufacturing, conductor quality starts with the drawing process. The RBD Machine with Individual Drivers is designed to meet the growing demand for aluminum alloy, copper, and aluminum wire production, where surface quality and energy efficiency are critical. Traditional gear-driven drawing machines often cause sliding friction between the wire and the drum, leading to surface damage, drum wear, and reduced equipment life—especially when processing harder aluminum alloy wires.

By adopting a non-sliding design, each drawing drum in the RBD Machine with Individual Drivers is powered by an independent motor. This ensures precise speed matching between wire and drum, minimizing friction and significantly reducing surface defects. As a result, wire quality is improved, and both dies and drums benefit from a longer service life.

In addition to quality advantages, the machine offers notable energy savings. Compared with conventional gear-driven machines, electricity consumption can be reduced by around 20%. When drawing large-size wires, unnecessary motors can be switched off, further optimizing energy use. Flexible adjustment of die elongation and an in-line drum arrangement with quick die change make the machine easy to operate and adaptable to different wire specifications. This makes it a reliable and efficient solution for modern wire drawing applications.

Tubular Stranding Machine – A Modern Solution for High-Efficiency Cable Stranding

 In today’s wire and cable manufacturing industry, production efficiency, stability, and flexibility are more important than ever. The Tubular Stranding Machine plays a key role in meeting these demands, especially for stranding copper, aluminum, aluminum alloy, and steel-cored aluminum conductors, as well as for cabling insulated wires.

Traditional tubular stranding machines usually rely on ground shaft transmission. In this structure, the cage rotation and traction are driven by a shared motor through complex mechanical components such as gearboxes, ground shafts, and angle boxes. While widely used in the past, this design brings several limitations. Open ground shaft transmission suffers from poor lubrication, dust contamination, and high noise levels. Gear shifting introduces mechanical gaps that can cause shocks, wear, and higher maintenance requirements. More importantly, the low cage rotation speed and fixed gearbox ratios restrict production speed and limit pitch adjustment, making it difficult to meet modern process requirements.

The Tubular Stranding Machine developed by LINT TOP addresses these issues through an advanced individual motor drive system. Each cage and capstan is powered by a separate motor, simplifying the mechanical structure and significantly reducing operating noise. This design not only improves transmission efficiency but also allows greater flexibility in speed and pitch control, supporting a wider range of stranding processes.

From a structural perspective, the cage bottom plate is integrally welded and machined in one setup using a CNC gantry boring and milling machine. This ensures high precision and excellent dynamic stability during high-speed operation. Before delivery, each cage undergoes dynamic balance testing with high-precision instruments, ensuring long service life and reliable performance.

The entire machine is managed by a PLC and touch screen interface, making operation intuitive and efficient. Multiple protection functions, including fault alarms, overload protection, air pressure monitoring, and automatic shutdown in case of wire breakage, further enhance operational safety.

With its modern drive concept, precise manufacturing, and intelligent control system, the Tubular Stranding Machine represents a reliable and future-ready solution for cable manufacturers aiming to improve productivity and product quality.

High Speed Tubular Stranding Machine: A Smarter Upgrade for Efficient Stranding Production

As cable manufacturers continue to pursue higher productivity, better stability, and safer operation, upgrading core stranding equipment has become a practical necessity. The High Speed Tubular Stranding Machine is an optimized solution designed specifically for 7-core copper stranded wire, aluminum stranded wire, mild steel wire, and ACSR production, based on the classic 630/1+6 structure.

Compared with conventional tubular stranders, this upgraded model delivers a significant leap in performance. With a maximum operating speed of up to 700 rpm, its production efficiency is approximately 1.5 times higher than that of standard machines, while maintaining smoother and more stable operation with reduced noise levels. This makes it especially suitable for manufacturers seeking continuous, high-speed production.

A key highlight of the machine is its tailor-made pneumatic pintle type pay-off system. Whether the bobbin is full or nearly empty, the pay-off damping tension remains stable. Even during sudden stops under high-speed conditions, the wire is unlikely to loosen or break. From cylinder braking to complete stop, the passive pay-off speed stays well synchronized with the traction speed, ensuring consistent stranding quality.

The three-section cylinder design further enhances long-term stability. Each section is supported by large short cylindrical roller bearings of the same specification and model (NBI brand), allowing the machine to operate reliably 24 hours a day under high-speed conditions. This uniform bearing configuration not only improves accuracy but also extends service life and maintenance intervals.

Safety and operator convenience are equally emphasized. The fully enclosed sound-insulated protective cover features a three-layer structure and pneumatic flip-up doors with built-in LED lighting. Electrical monitoring ensures the machine cannot start unless all doors are properly closed, greatly improving operational safety. External wiring, automatic window positioning after stop, and quick bobbin clamping and release significantly reduce labor intensity and bobbin change time.

Additionally, the built-in wire break stopping device effectively prevents cylinder flywheel accidents, while the intelligent information system enables remote monitoring and proactive maintenance alerts. This “nanny-style” service capability allows users to maintain optimal equipment performance with confidence.

Overall, the High Speed Tubular Stranding Machine represents a reliable and future-oriented upgrade for modern stranding lines, combining speed, stability, safety, and intelligent operation into one integrated solution.