Precise and Stable Pay-Off Control with the Double-head Motorized Pay-Off

In modern wire and cable production lines, stable and accurate pay-off is essential for ensuring product quality and smooth downstream processing. The Double-head Motorized Pay-Off provided by LINT TOP is specially designed for applications requiring precise tension control and the handling of heavy bobbins. It is available in two structural types: single-side double-head and double-side double-head configurations, allowing manufacturers to select the most suitable layout according to their production environment.

This pay-off system is ideal for stranding bare copper, tinned copper, and other multi-strand conductors, as well as for cabling insulated wires. As a single-reel device with constant tension and non-twisting pay-off, it can be used for single-wire pay-off or as a multi-wire pay-off unit connected to a multi-wire drawing machine. The Double-head Motorized Pay-Off can also be seamlessly integrated with bunching machines, tinning machines, single-twist and double-twist cabling machines, offering strong compatibility and flexible application.

Equipped with pneumatic tension control, the system automatically tracks pay-off speed and maintains stable, process-required tension throughout operation. An electromagnetic braking system prevents wire disorder during high-speed stops, ensuring safety and reliability. With a maximum pay-off speed of up to 250 m/min and a compact, space-saving design, this equipment delivers high efficiency, easy operation, and consistent performance for demanding cable manufacturing processes.

Upgrading Cable Production Efficiency with the Modern Tubular Stranding Machine

The Tubular Stranding Machine is one of the most important pieces of equipment in the wire and cable industry, widely used for back-twist stranding of copper, aluminum, aluminum alloy, and steel-cored aluminum conductors. It can also be applied to the cabling of insulated wires, making it a highly versatile solution for cable manufacturers. However, traditional tubular stranding machines usually rely on ground shaft transmission, which brings several limitations in daily production.

Conventional designs often suffer from open-drive structures with poor lubrication, high noise levels, complex gearboxes, and difficult maintenance. In addition, fixed speed ratios limit pitch adjustment, while low cage rotation speed restricts overall production efficiency. These drawbacks make it challenging for manufacturers to meet modern requirements for high speed, flexibility, and stable operation.

To solve these issues, LINT TOP has developed an advanced Tubular Stranding Machine that integrates the production experience of first-class domestic cable manufacturers while absorbing international design advantages. This machine adopts an individual motor drive system, where each cage and capstan is powered by a separate motor. The result is a simpler mechanical structure, lower operating noise, and significantly improved operational stability.

The machine features a high-precision cage base processed by CNC gantry boring and milling in one step, ensuring excellent balance and reliable high-speed performance. Controlled by a PLC and touch-screen system, it is easy to operate and monitor. Multiple safety protections and dynamic balancing inspection before delivery further guarantee long service life, making it a reliable and efficient solution for modern cable stranding production.

Improving Packaging Efficiency with Automatic Coiling and Binding Technology

In wire and cable production, the packaging stage plays a vital role in ensuring product quality and delivery efficiency. Traditional coiling methods rely heavily on manual operation after simple rewinding, resulting in low efficiency, high labor costs, and inconsistent quality. To address these challenges, the Automatic Coiling and Binding Machine provides a modern, highly efficient solution for cable manufacturers.

This equipment is designed specifically for the automatic coiling and binding of wires and cables, ensuring tight, neat coils that are easy to handle in subsequent processes. By using a servo motor traversing system, the machine delivers smooth, uniform, and visually appealing coils for both round and flat wires. The entire process—from coiling to binding—is fully automated, significantly reducing labor dependence while improving production stability.

Compared with manual winding, the Automatic Coiling and Binding Machine can increase output by up to four times. Controlled by PLC and a touch-screen interface, it is easy to operate and highly flexible. The system can store up to 99 different coil specifications, allowing instant changeover without reprogramming. Adjustable binding force, automatic error detection, and alarm functions further enhance reliability and safety. Overall, this solution helps manufacturers reduce costs, boost efficiency, and achieve consistent, high-quality packaging results.

High-Efficiency Cabling Solution with Skip Type Strander / Bow Twister

The Skip Type Strander / Bow Twister is a key piece of equipment in modern wire and cable manufacturing, widely used for control cables, low-voltage cables, rubber sheathed cables, mining cables, and overhead insulated cables. As profit margins in the cable industry continue to shrink, manufacturers are under increasing pressure to reduce production costs while maintaining output and quality. Improving production efficiency has therefore become a critical goal.

Thanks to its unique structural design, the Skip Type Strander / Bow Twister delivers exceptional productivity. Its production efficiency is more than twice that of tubular stranding machines and over five times that of traditional cage stranding machines, making it an ideal choice for mass, continuous, and high-efficiency cabling. This significant efficiency advantage allows manufacturers to lower unit production costs and enhance competitiveness.

With years of R&D experience and close integration with first-class cable manufacturing processes, our bow twister series is available in multiple models, including 630, 800, 1000, 1250, and 1600. It supports various cabling structures such as 1+3, 1+4, 1+5, and 1+6, meeting the requirements for up to 7-core cables. Featuring a carbon fiber composite twisting bow, low inertia, high-speed operation, simple maintenance, and 100% back-twist capability, this equipment offers a reliable and efficient solution for modern cable production lines.

Sustainable Metal Recovery with Advanced Copper Wire Recycling Technology

With the rapid growth of communication and industrial sectors, the volume of discarded wires and cables is increasing every year. Traditional recovery methods, such as burning cable insulation, not only waste resources but also cause severe environmental pollution and health risks. The Copper Wire Recycling Machine offers a modern, eco-friendly alternative that supports the development of a true recycling economy by efficiently separating valuable metals from waste cables.

This equipment is specially designed to process various types of scrap cables that are difficult to handle with conventional stripping machines. After crushing and separation, the Copper Wire Recycling Machine uses high-precision airflow sorting to separate copper from plastic, achieving a sorting efficiency of up to 95–99%. The recovered copper granules can be directly sent for smelting or further processing, while plastics can be reused in other manufacturing applications, maximizing resource utilization and reducing environmental costs.

The system is controlled by a PLC program, ensuring stable operation with uniform feeding and automatic alarms. Its compact structure, integrated platform design, and hydraulic maintenance system make it easy to transport and service. In addition, advanced dust removal and air filtration systems keep the working environment clean and safe. By combining high efficiency, environmental protection, and economic value, this solution provides an ideal path toward sustainable metal recycling and resource conservation.

Boosting Efficiency with the Advanced Double Twist Stranding Machine

The Double Twist Stranding Machine is designed to meet the growing demand for high-efficiency and cost-effective conductor stranding, especially for power cables with 19 or fewer conductors. It is ideal for stranding 7–19 copper, aluminum, or aluminum alloy wires, as well as 2–4 PVC insulated core wires. By forming two stranding pitches per bow rotation, this machine delivers twice the production efficiency of traditional single-pitch equipment.

Compared with tubular and rigid frame stranders, the Double Twist Stranding Machine offers higher speed, smaller floor space requirements, and excellent economic performance. Independent motor drives, stepless pitch adjustment via touch screen, low-noise soundproof design, and precise tension control ensure stable operation and consistent product quality. With an added compression function, it can also produce compact stranded conductors, making it a versatile and reliable solution for modern cable manufacturers.

High-Precision Rigid Strander for Efficient Conductor Twisting

The Rigid Strander is a core piece of equipment in modern wire and cable manufacturing, widely used for stranding large-length and large-section aluminum, aluminum alloy, bare copper, and steel core aluminum conductors. It is especially suitable for round and sector-shaped conductors as well as tightly pressed cores without back twisting, where stranding quality directly determines the final cable performance.

Compared with traditional ground-shaft-driven machines, the Rigid Strander adopts an advanced individual motor drive system. Each cage and capstan is powered by a separate motor, resulting in a simpler structure, lower noise, and higher operating stability. Pneumatic tension control and automatic adjustment ensure constant tension regardless of bobbin size, while synchronized loading and unloading improve efficiency. With multiple safety protections and reliable performance, this equipment provides a stable, efficient, and easy-to-maintain solution for high-quality conductor stranding.