Improving Packaging Efficiency with Automatic Coiling and Binding Technology

In wire and cable production, the packaging stage plays a vital role in ensuring product quality and delivery efficiency. Traditional coiling methods rely heavily on manual operation after simple rewinding, resulting in low efficiency, high labor costs, and inconsistent quality. To address these challenges, the Automatic Coiling and Binding Machine provides a modern, highly efficient solution for cable manufacturers.

This equipment is designed specifically for the automatic coiling and binding of wires and cables, ensuring tight, neat coils that are easy to handle in subsequent processes. By using a servo motor traversing system, the machine delivers smooth, uniform, and visually appealing coils for both round and flat wires. The entire process—from coiling to binding—is fully automated, significantly reducing labor dependence while improving production stability.

Compared with manual winding, the Automatic Coiling and Binding Machine can increase output by up to four times. Controlled by PLC and a touch-screen interface, it is easy to operate and highly flexible. The system can store up to 99 different coil specifications, allowing instant changeover without reprogramming. Adjustable binding force, automatic error detection, and alarm functions further enhance reliability and safety. Overall, this solution helps manufacturers reduce costs, boost efficiency, and achieve consistent, high-quality packaging results.

High-Efficiency Cabling Solution with Skip Type Strander / Bow Twister

The Skip Type Strander / Bow Twister is a key piece of equipment in modern wire and cable manufacturing, widely used for control cables, low-voltage cables, rubber sheathed cables, mining cables, and overhead insulated cables. As profit margins in the cable industry continue to shrink, manufacturers are under increasing pressure to reduce production costs while maintaining output and quality. Improving production efficiency has therefore become a critical goal.

Thanks to its unique structural design, the Skip Type Strander / Bow Twister delivers exceptional productivity. Its production efficiency is more than twice that of tubular stranding machines and over five times that of traditional cage stranding machines, making it an ideal choice for mass, continuous, and high-efficiency cabling. This significant efficiency advantage allows manufacturers to lower unit production costs and enhance competitiveness.

With years of R&D experience and close integration with first-class cable manufacturing processes, our bow twister series is available in multiple models, including 630, 800, 1000, 1250, and 1600. It supports various cabling structures such as 1+3, 1+4, 1+5, and 1+6, meeting the requirements for up to 7-core cables. Featuring a carbon fiber composite twisting bow, low inertia, high-speed operation, simple maintenance, and 100% back-twist capability, this equipment offers a reliable and efficient solution for modern cable production lines.

Sustainable Metal Recovery with Advanced Copper Wire Recycling Technology

With the rapid growth of communication and industrial sectors, the volume of discarded wires and cables is increasing every year. Traditional recovery methods, such as burning cable insulation, not only waste resources but also cause severe environmental pollution and health risks. The Copper Wire Recycling Machine offers a modern, eco-friendly alternative that supports the development of a true recycling economy by efficiently separating valuable metals from waste cables.

This equipment is specially designed to process various types of scrap cables that are difficult to handle with conventional stripping machines. After crushing and separation, the Copper Wire Recycling Machine uses high-precision airflow sorting to separate copper from plastic, achieving a sorting efficiency of up to 95–99%. The recovered copper granules can be directly sent for smelting or further processing, while plastics can be reused in other manufacturing applications, maximizing resource utilization and reducing environmental costs.

The system is controlled by a PLC program, ensuring stable operation with uniform feeding and automatic alarms. Its compact structure, integrated platform design, and hydraulic maintenance system make it easy to transport and service. In addition, advanced dust removal and air filtration systems keep the working environment clean and safe. By combining high efficiency, environmental protection, and economic value, this solution provides an ideal path toward sustainable metal recycling and resource conservation.

Boosting Efficiency with the Advanced Double Twist Stranding Machine

The Double Twist Stranding Machine is designed to meet the growing demand for high-efficiency and cost-effective conductor stranding, especially for power cables with 19 or fewer conductors. It is ideal for stranding 7–19 copper, aluminum, or aluminum alloy wires, as well as 2–4 PVC insulated core wires. By forming two stranding pitches per bow rotation, this machine delivers twice the production efficiency of traditional single-pitch equipment.

Compared with tubular and rigid frame stranders, the Double Twist Stranding Machine offers higher speed, smaller floor space requirements, and excellent economic performance. Independent motor drives, stepless pitch adjustment via touch screen, low-noise soundproof design, and precise tension control ensure stable operation and consistent product quality. With an added compression function, it can also produce compact stranded conductors, making it a versatile and reliable solution for modern cable manufacturers.

High-Precision Rigid Strander for Efficient Conductor Twisting

The Rigid Strander is a core piece of equipment in modern wire and cable manufacturing, widely used for stranding large-length and large-section aluminum, aluminum alloy, bare copper, and steel core aluminum conductors. It is especially suitable for round and sector-shaped conductors as well as tightly pressed cores without back twisting, where stranding quality directly determines the final cable performance.

Compared with traditional ground-shaft-driven machines, the Rigid Strander adopts an advanced individual motor drive system. Each cage and capstan is powered by a separate motor, resulting in a simpler structure, lower noise, and higher operating stability. Pneumatic tension control and automatic adjustment ensure constant tension regardless of bobbin size, while synchronized loading and unloading improve efficiency. With multiple safety protections and reliable performance, this equipment provides a stable, efficient, and easy-to-maintain solution for high-quality conductor stranding.

LINT TOP Launches China's First Individual Motor Driven 16-Head Wire Drawing Machine, Pushing the Boundaries of Copper Wire Drawing

LINT TOP has successfully manufactured and shipped China's first individual motor driven 16-head wire drawing machine. This multiwire drawing machine adopts innovative 16-wire synchronous drawing technology and a fully independent servo motor drive system, marking a pioneering breakthrough for the domestic industry in specific technological fields of high-end precision wire processing equipment.

This pioneering technology for 16-head wire drawing machines will directly impact a wide range of industries from power transmission to microelectronic components, signaling the entry of the wire and cable manufacturing sector into a new stage of high-efficiency and high-precision production.

1. Technological Pioneer: Defining a New Benchmark for Multi Wire Drawing Machine

In the field of multiwire drawing machine, while the concept of multi-wire synchronous drawing is not new, the breakthrough achieved by LINT TOP lies in the first complete application of the top-tier control technology—"each drawing capstan driven by an independent servo motor"—on a 16-head wire drawing machine in China.

Traditional multiwire drawing machines often employ dual-motor or multi-motor schemes. Achieving fully independent servo drive for the 16-head specification, which balances efficiency and flexibility, is a domestic first. This grants this 16-head wire drawing machine unparalleled process flexibility, with one of its most significant advantages being the ability to achieve an extremely wide range of outlet wire diameters.

Through the touchscreen control system, users can freely input different inlet and target outlet wire diameter parameters. The system then automatically adjusts the speed and tension of each independent servo motor. This allows this 16-head wire drawing machine to easily adapt to a very broad spectrum of wire production requirements across different specifications.

 

2. Design Innovation: A Production Solution Integrating Modularity and Intelligence

This 16-head wire drawing machine adopts a split-type independent drawing cabinet design. Each cabinet can be independently opened and closed for maintenance and mold changes. When adjusting wire diameter specifications, operators can quickly replace specific molds without waiting for the entire machine to cool down, minimizing downtime.

The multiwire drawing machine employs a combined sealing system integrating mechanical seals and frame seals at multiple key points, particularly featuring a double-seal design at the connection between the body and the main shaft. This structure effectively prevents leakage of lubricating coolant and ingress of external contaminants, ensuring stability during high-speed continuous operation.

The LINT TOP R&D team has introduced a fully submerged lubrication and cooling system, immersing the drawing dies and wires completely in a special coolant. Compared to traditional spray cooling methods, this design achieves 360° cooling, instantly carrying away the heat generated during the wire drawing process.

 

3. Intelligent Control: Comprehensive Upgrade of Human-Machine Interaction and Process Monitoring

The operational core of this multiwire drawing machine is a highly integrated touchscreen control system, with an interface intuitively displaying all key process parameters. Users need only input the inlet wire diameter, outlet wire diameter, and the actual parameters of each die, and the system can automatically calculate and optimize the entire drawing process curve.

The control system features real-time process monitoring and intelligent diagnostic functions, continuously tracking dozens of parameters including the status of each motor, drawing tension, and coolant temperature. The system immediately triggers an alarm when any abnormality is detected or when operating conditions deviate from preset ranges.

 

4. Industry Impact: Redefining Standards for High-End Wire Manufacturing

The launch of this first domestic individual motor driven 16-head wire drawing machine by LINT TOP breaks through the technological barriers maintained by domestic and foreign manufacturers in this niche segment of high-end drawing equipment. Particularly in terms of fully independent servo motor drive and multi-head synchronous control, China's equipment manufacturing industry has reached internationally advanced levels.

For wire and cable manufacturers, this machine brings not only a significant boost in production efficiency. Its exceptional stability and consistency make the production of high-end products like ultra-fine wires and special wire types possible, directly driving technological upgrades and added value for downstream wire and cable products.

Its low-noise, low-failure-rate operation, coupled with its high-efficiency and energy-saving design philosophy, makes this equipment fully compliant with the requirements of modern green manufacturing.

 

This first domestic individual motor driven 16-head wire drawing machine, independently developed and produced by LINT TOP, is now on its way to our customer's factory. Next, it will undergo rigorous installation and commissioning in preparation for its final step: entering efficient and precise production operation.

From traditional single-head to multiwire drawing machine, from gear transmission to fully independent servo motor transmission, China's equipment manufacturing industry is redefining the meaning of "precision." This step by LINT TOP delivers not just a piece of equipment, but an entirely new production solution for the wire and cable industry.

Advanced Solution for High-Voltage Cable Production with CCV Technology

The Triple-layer Co-extrusion Dry-cure CCV Line is specially designed for the continuous production of medium- and high-voltage XLPE insulated power cables ranging from 6–35 kV up to 35–132 kV. By adopting triple-layer co-extrusion technology for conductor shield, insulation, and insulation shield, the line ensures excellent electrical performance, stable structure, and consistent product quality throughout long production runs.

This system is fully computer-controlled with a touch-screen interface and Profibus communication, allowing precise control and real-time monitoring. Its specially designed triple-layer crosshead guarantees concentric extrusion and stable joint speed, even during low-speed adjustment, enabling high-quality finished cable after a short start-up length. With advanced sag control and non-contact operation, the Triple-layer Co-extrusion Dry-cure CCV Line delivers high reliability, strong anti-interference capability, and efficient production, making it an ideal choice for modern high-voltage cable manufacturers.