RBD Machine with Individual Drivers for High-Quality Wire Drawing

In modern cable manufacturing, conductor quality starts with the drawing process. The RBD Machine with Individual Drivers is designed to meet the growing demand for aluminum alloy, copper, and aluminum wire production, where surface quality and energy efficiency are critical. Traditional gear-driven drawing machines often cause sliding friction between the wire and the drum, leading to surface damage, drum wear, and reduced equipment life—especially when processing harder aluminum alloy wires.

By adopting a non-sliding design, each drawing drum in the RBD Machine with Individual Drivers is powered by an independent motor. This ensures precise speed matching between wire and drum, minimizing friction and significantly reducing surface defects. As a result, wire quality is improved, and both dies and drums benefit from a longer service life.

In addition to quality advantages, the machine offers notable energy savings. Compared with conventional gear-driven machines, electricity consumption can be reduced by around 20%. When drawing large-size wires, unnecessary motors can be switched off, further optimizing energy use. Flexible adjustment of die elongation and an in-line drum arrangement with quick die change make the machine easy to operate and adaptable to different wire specifications. This makes it a reliable and efficient solution for modern wire drawing applications.

Tubular Stranding Machine – A Modern Solution for High-Efficiency Cable Stranding

 In today’s wire and cable manufacturing industry, production efficiency, stability, and flexibility are more important than ever. The Tubular Stranding Machine plays a key role in meeting these demands, especially for stranding copper, aluminum, aluminum alloy, and steel-cored aluminum conductors, as well as for cabling insulated wires.

Traditional tubular stranding machines usually rely on ground shaft transmission. In this structure, the cage rotation and traction are driven by a shared motor through complex mechanical components such as gearboxes, ground shafts, and angle boxes. While widely used in the past, this design brings several limitations. Open ground shaft transmission suffers from poor lubrication, dust contamination, and high noise levels. Gear shifting introduces mechanical gaps that can cause shocks, wear, and higher maintenance requirements. More importantly, the low cage rotation speed and fixed gearbox ratios restrict production speed and limit pitch adjustment, making it difficult to meet modern process requirements.

The Tubular Stranding Machine developed by LINT TOP addresses these issues through an advanced individual motor drive system. Each cage and capstan is powered by a separate motor, simplifying the mechanical structure and significantly reducing operating noise. This design not only improves transmission efficiency but also allows greater flexibility in speed and pitch control, supporting a wider range of stranding processes.

From a structural perspective, the cage bottom plate is integrally welded and machined in one setup using a CNC gantry boring and milling machine. This ensures high precision and excellent dynamic stability during high-speed operation. Before delivery, each cage undergoes dynamic balance testing with high-precision instruments, ensuring long service life and reliable performance.

The entire machine is managed by a PLC and touch screen interface, making operation intuitive and efficient. Multiple protection functions, including fault alarms, overload protection, air pressure monitoring, and automatic shutdown in case of wire breakage, further enhance operational safety.

With its modern drive concept, precise manufacturing, and intelligent control system, the Tubular Stranding Machine represents a reliable and future-ready solution for cable manufacturers aiming to improve productivity and product quality.

High Speed Tubular Stranding Machine: A Smarter Upgrade for Efficient Stranding Production

As cable manufacturers continue to pursue higher productivity, better stability, and safer operation, upgrading core stranding equipment has become a practical necessity. The High Speed Tubular Stranding Machine is an optimized solution designed specifically for 7-core copper stranded wire, aluminum stranded wire, mild steel wire, and ACSR production, based on the classic 630/1+6 structure.

Compared with conventional tubular stranders, this upgraded model delivers a significant leap in performance. With a maximum operating speed of up to 700 rpm, its production efficiency is approximately 1.5 times higher than that of standard machines, while maintaining smoother and more stable operation with reduced noise levels. This makes it especially suitable for manufacturers seeking continuous, high-speed production.

A key highlight of the machine is its tailor-made pneumatic pintle type pay-off system. Whether the bobbin is full or nearly empty, the pay-off damping tension remains stable. Even during sudden stops under high-speed conditions, the wire is unlikely to loosen or break. From cylinder braking to complete stop, the passive pay-off speed stays well synchronized with the traction speed, ensuring consistent stranding quality.

The three-section cylinder design further enhances long-term stability. Each section is supported by large short cylindrical roller bearings of the same specification and model (NBI brand), allowing the machine to operate reliably 24 hours a day under high-speed conditions. This uniform bearing configuration not only improves accuracy but also extends service life and maintenance intervals.

Safety and operator convenience are equally emphasized. The fully enclosed sound-insulated protective cover features a three-layer structure and pneumatic flip-up doors with built-in LED lighting. Electrical monitoring ensures the machine cannot start unless all doors are properly closed, greatly improving operational safety. External wiring, automatic window positioning after stop, and quick bobbin clamping and release significantly reduce labor intensity and bobbin change time.

Additionally, the built-in wire break stopping device effectively prevents cylinder flywheel accidents, while the intelligent information system enables remote monitoring and proactive maintenance alerts. This “nanny-style” service capability allows users to maintain optimal equipment performance with confidence.

Overall, the High Speed Tubular Stranding Machine represents a reliable and future-oriented upgrade for modern stranding lines, combining speed, stability, safety, and intelligent operation into one integrated solution.

Why the Single Twist Cabling Machine Is a Key Solution for Modern Cable Manufacturing

In today’s cable manufacturing industry, efficiency, stability, and flexibility are critical factors for production success. The Single Twist Cabling Machine has become a preferred solution for manufacturers producing building wires, communication cables, control cables, instrumentation cables, marine cables, and small cross-section low-voltage power cables.

This machine is designed not only for cabling, but also for simultaneously performing filling, concentric wrapping, and drag wrapping, allowing multiple processes to be completed in one production line. Such versatility helps factories reduce equipment investment and improve overall production efficiency.

From a control perspective, the machine integrates a PLC program, advanced electrical control, and pneumatic control systems. The cabling motion, take-up motion, and traversing motion are jointly managed by mechanical and electrical systems. This dual control structure ensures excellent synchronization during start-up, stable operation, slow stopping, and emergency stopping. As a result, the cabling pitch remains highly stable with minimal error, which is essential for producing high-quality cables.

In terms of structure and usability, the machine is equipped with a motorized take-up and traversing device, as well as a hydraulic loading and unloading system, significantly reducing labor intensity. The optimized wire path design minimizes deviation angles, helping to protect conductor quality. An energy-saving single flyer ring tension control system improves operational ergonomics while lowering power consumption.

Maintenance and safety are also fully considered. The machine features easy access to all key components, an independent modular soundproofing cover, and a forced ventilation system to ensure stable long-term operation. With an extremely wide product range and dedicated auxiliary devices, the machine can be customized to meet different production requirements. Optional configurations include operation without a differential gear and a computer-controlled operating system that provides product data, diagnostic information, and troubleshooting support.

Overall, the Single Twist Cabling Machine stands out as an efficient and reliable choice for manufacturers seeking stable cabling pitch, flexible production, and long-term operational value. Its advanced design and practical features make it a strong asset in modern cable production lines.

Precision in Motion — A Closer Look at the Braiding Machine in Action

On the production floor, the Braiding Machine moves with steady rhythm and absolute control. Every strand is aligned with precision, every rotation coordinated with purpose, creating a tight and uniform braid that enhances cable strength and durability.

This equipment is engineered for consistent performance. From its stable tension control to its high-accuracy spindle system, each component works together to ensure reliable results even under long production cycles. The uniform braiding structure not only improves mechanical strength but also enhances flexibility and overall cable performance.

Seeing the machine operate in full motion is a reminder of how modern engineering transforms manufacturing. When precision, consistency, and robust design come together, the result is a production process that manufacturers can truly depend on—shift after shift, cable after cable.

13 Years of Steady Performance — The Story Behind a Bunching Machine

The Bunching Machine has been running for 13 years — and it’s still performing just as reliably as it did on day one. Over more than a decade of daily production, it has delivered stable output, consistent wire quality, and smooth operation without unexpected downtime.

What makes this even more impressive is the balance between solid engineering and excellent maintenance. The machine was built for durability, precision, and long-term performance, and the customer has taken great care of it through regular cleaning, lubrication, and proper operation.

Thanks to this combination, the machine still looks clean, runs steadily, and continues to support production without performance loss. It’s a great example of how reliable equipment and responsible use can keep a machine productive for well over a decade, proving that quality truly pays off in real factory environments.

12 Years of Continuous Performance — Zero Repairs, Zero Downtime

LintTop Aging Furnace still going strong after 12 years — no repairs, no downtime, and still looking almost new thanks to great maintenance.

Twelve years of continuous operation is more than just a number — it’s proof of durability, stable performance, and real value in long-term production. This Aging Furnace has been running day after day without a single repair, maintaining consistent temperature control and reliable output throughout its entire service life.

A big part of this success also comes from a customer who knows how to maintain equipment the right way. Good machinery plus proper care creates the perfect combination for long-lasting performance.

Seeing equipment stay this stable after more than a decade is exactly what motivates us to keep building machines that stand the test of time.

LINTTOP in Action: Delivering Support to Children in Remote Areas

Today, LINT TOP delivered boxes of brand-new backpacks, pencil cases, pencils, and erasers to children in remote areas. 📦✏️

At LINT TOP, we believe that business success and social progress should grow together. These school supplies—funded by our dedicated charity program—carry more than material support; they reflect our long-term commitment to creating shared value through responsible business. 💡

We hope these gifts help children explore knowledge, grow with confidence, and open the door to a brighter future. This is how we view corporate responsibility: genuine, continuous action that supports every dream. 🌱

35kV CCV Line — From Installation to Stable Production

Another milestone achieved — our 6–35kV Triple-Layer Dry-Type XLPE Extrusion Line is now officially in production on site. The line has entered stable operation with smooth process control, ensuring consistent insulation thickness, uniform conductor centering, and reliable medium-voltage cable quality. From heating accuracy to tension synchronization, every key parameter is intelligently monitored to maintain long-term production stability.

For manufacturers looking to expand or upgrade their MV cable plant, this system is designed to deliver both performance and efficiency. Whether handling routine production or large-scale orders, the line maintains high productivity with minimal downtime, while reducing manual intervention and operational deviations.

If boosting quality and raising capacity are on your agenda, this is a solution worth serious consideration. Whether your focus is on CCV Line technology or investing in advanced Medium Voltage Cable production, this setup offers proven results straight from the field.

1600 Bow Twister — Where Efficiency Becomes the Real Competitive Edge

In cable production, speed and consistency define profitability. The 1600 Bow Twister is engineered with one clear goal — higher output with less downtime. Every component, from the bow structure to the transmission system, is optimized for smooth and stable operation over long production cycles.

Customers appreciate the machine not just for its specs, but for what it delivers on the factory floor: fast stranding, steady twist accuracy, and quick bobbin changeovers that keep production running instead of stopping. Even during high-speed operation, the design ensures reliability, low vibration, and significantly reduced maintenance frequency.

Sometimes, it’s not about the most complicated performance figures. Real value comes from stability, uptime, and continuous output — and that’s why the 1600 Bow Twister stands out. Whether you’re focused on Bow Twister solutions or looking to expand capacity with advanced Stranding Machine technology, this equipment keeps efficiency at the center of your production.